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  5. CR413S

programmable controller for mobile machines

CR413S

ecomatBasic/32

programmable controller for mobile machines

CR413S

ecomatBasic/32

  • ce
  • ukca
  • e1r
Product characteristics
Total number of inputs 16
Total number of outputs 16
Communication interface CAN; Ethernet
Protection IP 20
Electrical data
Operating voltage [V] 8...32 DC
Nominal voltage DC [V] 12 / 24
Power consumption [W] 4; (VBB30)
Reverse polarity protection yes; (VBB30; VBB0, VBB1, VBB2: in case of supply via the on-board system / battery)
Inputs / outputs
Total number of inputs and outputs 32
Inputs
Total number of inputs 16
Number of frequency inputs 4
Number of resistor inputs 4
Number of digital inputs 16
Number of analogue inputs 12
Digital inputs, frequency signal (IN FREQUENCY-B)
Number
4
Plug C2.0
IN0400, IN0401
IN0500, IN0501
Frequency input
function type frequency, cycle time
software mode IN_PERIOD_RATIO_CSO
IN_PERIOD_RATIO_CSI
input range [V] 0...32
frequency [Hz] 0,01...5000
switching level high [V] > 70 % VBB30
switching level low [V] < 30 % VBB30
input resistance [Ω] 10000
accuracy ± 10 µs
Frequency input
function type frequency, cycle time
software mode IN_PERIOD_RATIO_US_CSO
IN_PERIOD_RATIO_US_CSI
input range [V] 0...32
frequency [Hz] 0,1...5000
switching level high [V] > 70 % VBB30
switching level low [V] < 30 % VBB30
input resistance [Ω] 10000
accuracy ± 10 µs
Frequency input
function type frequency, cycle time
software mode IN_FREQUENCY_CSO
IN_FREQUENCY_CSI
input range [V] 0...32
frequency [Hz] 0,5...30000
switching level high [V] > 70 % VBB30
switching level low [V] < 30 % VBB30
input resistance [Ω] 10000
accuracy ± 10 µs
Frequency input
function type pulse
software mode IN_COUNT_CSO
IN_COUNT_CSI
input range [V] 0...32
frequency [Hz] 0...30000
switching level high [V] > 70 % VBB30
switching level low [V] < 30 % VBB30
input resistance [Ω] 10000
accuracy ± 10 µs
Frequency input
function type pulse, incremental
software mode IN_INC_ENCODER_CSO
IN_INC_ENCODER_CSI
input range [V] 0...32
frequency [Hz] 0...5000
switching level high [V] > 70 % VBB30
switching level low [V] < 30 % VBB30
input resistance [Ω] 10000
accuracy ± 10 µs
Frequency input
function type phase
software mode IN_PHASE_CSO
IN_PHASE_CSI
input range [V] 0...32
frequency [Hz] 0,0625...5000
switching level high [V] > 70 % VBB30
switching level low [V] < 30 % VBB30
input resistance [Ω] 10000
accuracy ± 10 µs
Analogue input
function type Voltage
software mode IN_VOLTAGE_10
input range [V] 0...10
input resistance [Ω] 87600
Resolution 12 Bit
accuracy ± 100 mV
input frequency [Hz] < 330
diagnostic level low 0 V; (parameterisable)
diagnostic level high 10 V; (parameterisable)
Digital input
function type binary, High-Side
software mode IN_DIGITAL_CSO
input range [V] 0...32
switching level high [V] > 65 % VBB30; (parameterisable)
switching level low [V] < 25 % VBB30; (parameterisable)
Resolution 12 Bit
accuracy ± 960 mV
input frequency [Hz] < 330
input resistance [Ω] 10000
diagnostic level low 0 % VBB30; (parameterisable)
diagnostic level high 100 % VBB30; (parameterisable)
Digital input
function type binary, low-side
software mode IN_DIGITAL_CSI
IN_DIGITAL_CSI_NAMUR
IN_DIGITAL_CSI_BLANKING
input range [V] 0...32
switching level high [V] > 70 % VBB30; (parameterisable)
switching level low [V] < 30 % VBB30; (parameterisable)
Resolution 12 Bit
accuracy ± 320 mV
input frequency [Hz] < 330
input resistance [Ω] 10000
diagnostic level low 0 % VBB30; (parameterisable)
diagnostic level high 400 % VBB30; (parameterisable)
Multi-function inputs, analogue / digital (IN MULTIFUNCTION-A)
Number
8
Plug C2.2
IN0000, IN0001
IN0100, IN0101
Plug C2.3
IN0600, IN0601
IN0700, IN0701
Analogue input
function type Current
software mode IN_CURRENT_CSI
input range [mA] 0...20
input resistance [Ω] 298
Resolution 12 Bit
accuracy ± 345 µA
input frequency [Hz] < 330
diagnostic level low 0 mA; (parameterisable)
diagnostic level high 20 mA; (parameterisable)
Analogue input
function type Voltage
software mode IN_VOLTAGE_10
input range [V] 0...10
input resistance [Ω] 67600
Resolution 12 Bit
accuracy ± 100 mV
input frequency [Hz] < 330
diagnostic level low 0 V; (parameterisable)
diagnostic level high 10 V; (parameterisable)
Analogue input
function type Voltage
software mode IN_VOLTAGE_32
input range [V] 0...32
input resistance [Ω] 51000
Resolution 12 Bit
accuracy ± 320 mV
input frequency [Hz] < 330
diagnostic level low 0 V; (parameterisable)
diagnostic level high 32 V; (parameterisable)
Analogue input
function type Voltage, ratiometric
software mode IN_VOLTAGE_RATIO
input range [V] 0...1000 ‰ VBB30
input resistance [Ω] 51000
Resolution 12 Bit
accuracy ± 100 mV
input frequency [Hz] < 330
diagnostic level low 0 ‰; (parameterisable)
diagnostic level high 1000 ‰; (parameterisable)
Digital input
function type binary, low-side
software mode IN_DIGITAL_CSI
input range [V] 0...32
switching level high [V] > 70 % VBB30 (parameterisable)
switching level low [V] < 30 % VBB30 (parameterisable)
Resolution 12 Bit
accuracy ± 320 mV
input frequency [Hz] < 330
input resistance [Ω] 9500
diagnostic level low 1 V; (parameterisable)
diagnostic level high 400 % VBB30; (parameterisable)
Digital / resistor inputs (IN RESISTOR-A)
Number
4
Plug C2.1
IN0200, IN0201
IN0300, IN0301
Digital input
function type binary, low-side
software mode IN_DIGITAL_CSI
input range [V] 0...32
switching level high [V] > 70 % VBB30 (parameterisable)
switching level low [V] < 30 % VBB30 (parameterisable)
Resolution 12 Bit
accuracy ± 320 mV
input frequency [Hz] < 330
input resistance [Ω] 3200
diagnostic level low 0 % VBB30; (parameterisable)
diagnostic level high 400 % VBB30; (parameterisable)
Digital input
function type binary, low-side
software mode IN_DIGITAL_CSI_NAMUR
input range [V] 0...32
switching level high [V] > 70 % VBB30 (parameterisable)
switching level low [V] < 30 % VBB30 (parameterisable)
Resolution 12 Bit
accuracy ± 320 mV
input frequency [Hz] < 330
input resistance [Ω] 3200
diagnostic level low 0 % VBB30; (parameterisable)
diagnostic level high 400 % VBB30; (parameterisable)
Resistor input
function type binary, high side
software mode IN_RESISTOR
input range [Ω] 16...30000
measuring current [mA] < 2,0
Resolution 12 Bit
accuracy 16...3000 Ω: ± 60 Ω
3000...15000 Ω: ± 750 Ω
15000...30000 Ω: ± 3000 Ω
diagnostic level low 0 Ω; (parameterisable)
diagnostic level high 30000 Ω; (parameterisable)
Outputs
Total number of outputs 16
Number of digital outputs 16
Number of PWM outputs 12
Number of PWM-I outputs 4
Output groups (OutputGroup-B)
Number
2
Plug C1.0
VBB0, VBB1
Output group switch
function type virtueller Schalter
software mode OUT_DIGITAL_VIRT
voltage range [V] 6...32
voltage measurement [V] 0...36
accuracy of the voltage measurement [mV] ± 360
Current rating [A] 12
lower limit of current monitoring [mA] 0; (parameterisable)
upper limit of current monitoring [mA] 12000; (parameterisable)
Output group (OutputGroup-A)
Number
1
Plug C1.2
VBB2
Output group switch
function type second independent switch-off mode of the output group
software mode OUT_DIGITAL
voltage range [V] 6...32
voltage measurement [V] 0...36
accuracy of the voltage measurement [mV] ± 360
diagnostic function current monitoring voltage monitoring
Current rating [A] 10
lower limit of current monitoring [mA] 0; (parameterisable)
upper limit of current monitoring [mA] 10000; (parameterisable)
Digital / PWM outputs; 2,5 A (OUT PWM-25-A)
Number
4
Plug C3.0
OUT0000, OUT0001
Plug C3.3
OUT0200, OUT0201
PWM output
function type binary, high side
software mode OUT_PWM_CSO
voltage range [V] 6...32
switching current [A] 0,025...2,5
output frequency [Hz] 20...2000
pulse/pause ratio 0...1000 ‰; (parameterisable)
Min. load resistance [Ω] 12 V: 4,8 Ω / 24 V: 9,6 Ω
protective circuitry inductive load; thermal protection
current measurement [A] 0...4
accuracy of the current measurement [mA] ± 37,5
diagnostic functions wire break; short circuit; current monitoring
lower limit of current monitoring [mA] 0; (parameterisable)
upper limit of current monitoring [mA] 2500; (parameterisable)
PWM-I output
function type current-controlled
software mode OUT_CURRENT_CSO
voltage range [V] 6...32
switching current [A] 0,025...2,5
output frequency [Hz] 20...2000
control range [A] 0,05...2,5
control resolution [mA] 2
Min. load resistance [Ω] 12 V: 4,8 Ω / 24 V: 9,6 Ω
protective circuitry inductive load; thermal protection
current measurement [A] 0...4
accuracy of the current measurement [mA] ± 37,5
diagnostic functions wire break; short circuit; current monitoring
lower limit of current monitoring [mA] 0; (parameterisable)
upper limit of current monitoring [mA] 2500; (parameterisable)
Digital output
function type binary, high side
software mode OUT_DIGITAL_CSO
voltage range [V] 6...32
switching current [A] 0,025...2,5
Min. load resistance [Ω] 12 V: 4,8 Ω / 24 V: 9,6 Ω
protective circuitry inductive load; thermal protection
current measurement [A] 0...4
accuracy of the current measurement [mA] ± 37,5
diagnostic function wire break; short circuit; current monitoring
lower limit of current monitoring [mA] 0; (parameterisable)
upper limit of current monitoring [mA] 2500; (parameterisable)
Digital / PWM outputs; 2,5 A (OUT PWM-25-B)
Number
6
Plug C3.0
OUT0002, OUT0003
Plug C3.2
OUT0100, OUT0101
Plug C3.3
OUT0202, OUT0203
PWM output
function type binary, high side
software mode OUT_PWM_CSO
voltage range [V] 6...32
switching current [A] 0,025...2,5
output frequency [Hz] 20...2000
pulse/pause ratio 0...1000 ‰; (parameterisable)
Min. load resistance [Ω] 12 V: 4,8 Ω / 24 V: 9,6 Ω
protective circuitry inductive load; thermal protection
current measurement [A] 0...4
accuracy of the current measurement [mA] ± 188
diagnostic functions wire break; short circuit; current monitoring
lower limit of current monitoring [mA] 0; (parameterisable)
upper limit of current monitoring [mA] 2500; (parameterisable)
Digital output
function type binary, high side
software mode OUT_DIGITAL_CSO
voltage range [V] 6...32
switching current [A] 0,025...2,5
Min. load resistance [Ω] 12 V: 4,8 Ω / 24 V: 9,6 Ω
protective circuitry inductive load; thermal protection
current measurement [A] 0...4
accuracy of the current measurement [mA] ± 188
diagnostic function wire break; short circuit; current monitoring
lower limit of current monitoring [mA] 0; (parameterisable)
upper limit of current monitoring [mA] 2500; (parameterisable)
Digital / PWM outputs; 4,0 A (OUT PWM-40-B)
Number
2
Plug C3.2
OUT0102, OUT0103
PWM output
function type binary, high side
software mode OUT_PWM_CSO
voltage range [V] 6...32
switching current [A] 0,025...4,0
output frequency [Hz] 20...2000
pulse/pause ratio 0...1000 ‰; (parameterisable)
Min. load resistance [Ω] 12 V: 3 Ω / 24 V: 6 Ω
protective circuitry inductive load; thermal protection
current measurement [A] 0...6
accuracy of the current measurement [mA] ± 300
diagnostic functions wire break; short circuit; current monitoring
lower limit of current monitoring [mA] 0; (parameterisable)
upper limit of current monitoring [mA] 4000; (parameterisable)
Digital output
function type binary, high side
software mode OUT_DIGITAL_CSO
voltage range [V] 6...32
switching current [A] 0,025...4,0
Min. load resistance [Ω] 12 V: 3 Ω / 24 V: 6 Ω
protective circuitry inductive load; thermal protection
current measurement [A] 0...6
accuracy of the current measurement [mA] ± 300
diagnostic function wire break; short circuit; current monitoring
lower limit of current monitoring [mA] 0; (parameterisable)
upper limit of current monitoring [mA] 4000; (parameterisable)
Digital / PWM outputs; 1,0 A (OUT PWM-10-D)
Number
4
Plug C3.1
OUT0004...OUT0007
PWM output
function type binary, high side
software mode OUT_PWM_CSO
voltage range [V] 6...32
switching current [A] 0,025...1,0
output frequency [Hz] 20...2000
pulse/pause ratio 1...1000 ‰; (parameterisable)
Resolution 1 ‰; (20...250 Hz)
Min. load resistance [Ω] 12 V: 12 Ω / 24 V: 24 Ω
protective circuitry inductive load; thermal protection
Digital output
function type binary, high side
software mode OUT_DIGITAL_CSO
voltage range [V] 6...32
switching current [A] 0,025...1,0
Min. load resistance [Ω] 12 V: 12 Ω / 24 V: 24 Ω
protective circuitry inductive load; thermal protection
Software / programming
Parameter setting options CODESYS 3.5
PLC function to IEC 61131-3 yes
Operating system Echtzeit-Betriebssystem
Interfaces
Communication interface CAN; Ethernet
Number of CAN interfaces 2
Number of Ethernet interfaces 1
CAN
Transmission rate 20 kBit/s... 1 MBit/s
Protocol CANopen; SAE J1939
Interface CAN Interface 2.0 A/B ISO 11898
Ethernet
Transmission standard 10Base-T; 100Base-TX
Transmission rate 10 MBit/s; 100 MBit/s
Protocol TCP/IP; UDP/IP; Modbus TCP
Operating conditions
Ambient temperature [°C] -40...85
Note on ambient temperature
for further details see section Diagrams and graphs
Storage temperature [°C] -40...85
Max. relative air humidity [%] 90; (non condensing)
Max. height above sea level [m] 5000
Protection IP 20
Pollution degree 2
Chemical media
ISO 16750-5 AA, BB, BD, CC, DB, DC, DD, ED
chemical resistance of the plastics
only one chemical permitted at a time
Tests / approvals
EMC
IEC 61000-6-2 immunity
IEC 61000-6-4 noise emission
IEC 61326-1
ISO 7637-2 pulse 1 severity level 4 / function state C (24 V)
ISO 7637-2 pulse 2a severity level 4 / function state A (24 V)
ISO 7637-2 pulse 2b severity level 4 / function state C (24 V)
ISO 7637-2 pulse 3a severity level 4 / function state A (24 V)
ISO 7637-2 pulse 3b severity level 4 / function state A (24 V)
ISO 7637-2 pulse 4 severity level 3 / function state A (12 V)
ISO 7637-2 pulse 4 severity level 4 / function state A (24 V)
ISO 7637-2 pulse 5 severity level 3 / function state A (24 V)
DIN EN ISO 13766-1 earthworks and construction machines
UN/ECE-R10 noise emission and noise immunity:
Continuous shock resistance
ISO 16750-3 30 g 6 ms / 24000 shocks
Fast temperature change
EN 60068-2-30 damp heat: cyclical 55 ° C upper temperature limit / 6 cycles
EN 60068-2-78 damp heat: constant 40 ° C 93 % rH / test period 21 days
Vibration resistance
ISO 16750-3 Test VII random, mounting place car body
EN 60068-2-6 Sinus 10...500 Hz / 10 cycles/axis, sine
Electrical protection
IEC 61010-1 safety requirements: general requirements
IEC 61010-2-201 safety requirements: particular requirements for control equipment
Mechanical data
Weight [g] 1
Type of mounting screw mounting; (3 x M4)
Dimensions [mm] 163 x 140 x 25.5
Materials housing: PPE + PS
Displays / operating elements
Display
Ethernet (ETH0) 1 LED, green
status (SYS0) 1 LED, multi-colour
status (SYS1) 1 LED, multi-colour
status (APP0) 1 LED, multi-colour programmable
status (APP1) 1 LED, multi-colour programmable
status (APP2) 1 LED, multi-colour programmable
Operating states - system / hardware
Display
no operating system loaded LED (SYS0), green flashing 5 Hz
hardware error fatal error+ LED (SYS0), red lights
system error fatal error LED (SYS0/SYS1), red lights
update LED (SYS0/SYS1), yellow/green flashing 2 Hz
sleep mode LED (SYS0), blue lights
SPS Applikation (SYS0 / SYS1)
Display
no application LED, green lights
run LED, green flashing 2 Hz
fault LED, red flashing 10 Hz
debug run LED, yellow flashing 2 Hz
debug stop LED, yellow lights
Ethernet (ETH0)
Display
connection LED, green lights
data transmission LED, green flashing
Hardware
Processor 32-Bit Triple-Core
RAM 2,7 MByte RAM
Mass storage 9 MByte Flash
Non-volatile memory 10 kByte
Electrical connection
ETH0 Connector: 1 x M12; coding: D
Diagrams and graphs
characteristics current rating
Kennlinie für die Strombelastbarkeit in Abhängigkeit der Temperatur- und Einsatzhöhe
X: Ambient temperature T [°C]
Y: Strombelastbarkeit für VBB0, VBB1, VBB2 I [%]
1: Montage auf lackierter Metallplatte
2: Montage im Normschrank auf schlecht wärmeleitfähigem Untergrund (z.B.: Holz/Kunststoff)
characteristics switching current
Kennlinie für den Schaltstrom in Abhängigkeit der Temperatur- und Einsatzhöhe
X: Ambient temperature T [°C]
Y: Schaltstrom der Ausgänge I [%]
1: Montage auf lackierter Metallplatte
2: Montage im Normschrank auf schlecht wärmeleitfähigem Untergrund (z.B.: Holz/Kunststoff)
characteristics output frequency
Kennlinie für den Schaltstrom in Abhängigkeit der Ausgangsfrequenz
X: output frequency F [Hz]
Y: Schaltstrom der Ausgänge I [%]