• Products
  • Markets
  • IIoT & Solutions
  • Company
  • Resources
  • Supply Chain Software
  • my ifm
  1. moneo IIoT platform
  2. Improve manufacturing efficiency
  3. Maintain process quality

Maintain process quality and product consistency in real time

Quality losses include product defects and a higher reject rate. By closely monitoring each step of the manufacturing process, deviations can be corrected in real time. moneo is an IIoT platform that logs process data, visualizes trends, and notifies you when your process starts to deviate.

Examples of real-time quality monitoring

  1. Continuous temperature monitoring of a process tank: Replace manual data logging.
  2. Recipe management provides consistency: Monitoring all aspects of a process ensures that the same product is produced every time.
  3. Conductivity measurement of fluids in a clean-in-place system: Reliably detect changes from product to cleaning chemicals to avoid cross-contamination.

Real-time monitoring of the process offers the following

Detect process deviations

Detect and monitor deviations and process drift in real time to avoid costly scrap, reworking, and product recalls.

Ensure product safety

Monitor critical components using intelligent sensors and visualization software.

Meet customer requirements

Error-proofing during manufacturing processes ensures products are high quality to meet customer expectations.

Data logging made easy –
save time and minimize errors

Manual data logging relies on human personnel. This makes it susceptible to errors due to fatigue, lack of attention, or misunderstandings.

  • Automatic data logging is conducted in real time without human intervention and allows you to assign more value-added activities to your employees.

Manual process

Process data is recorded manually and stored offline for analysis, including regular trend analyses.

Automatic process

Digital process data is continuously transferred to moneo and can be accessed at any time.

  Manual Automated
Data collection frequency Periodically determined by the user, authority, etc. Continuously in real time
Required working time Intensive: manual recording, storage, analysis, etc. Simple: frees up employees for value-added activities
Data accuracy Potential errors when reading process values Digital values, no loss of accuracy
Data continuity Increased risk of overlooking anomalies outside of recording time Continuous, no risk of overlooking process deviations

 

Real-time process monitoring and data logging with moneo Cloud

In many food and beverage applications, regulatory authorities require manufacturers to record certain process parameters, such as pasteurization time and temperature.

moneo – process visualization made simple

Typical components for data recording of temperature deviations

Components Description

TCC temperature transmitters

TCC temperature transmitter with calibration check technology

  • Automatic detection of process and instrument deviations: minimizes downtime and ensures product quality.
  •  None of the errors of measuring manually: ensures accuracy and reliability of process data.
  • Precise timestamp records: provides end-to-end tracking for regulatory requirements and process optimization.

IO-Link master

Data acquisition via IO-Link for standard PLC controller or data transfer to OT/IT systems

  • Automatic device replacement to minimize the need for on-site parameter setting
  • Fast and accurate measurements for maximum process control 
  • No scaling required for IO-Link sensors

moneo edgeGateway

Cloud connection for all IO-Link masters and vibration controllers

  • Recording of up to 500 process values 
  • Remote control, alarms, and visualizations 
  • Functions include configuration, data collection, and condition monitoring 

Maintain process and production quality

How to maintain production quality through comprehensive monitoring

Want to avoid manual errors and inaccurate measurements in production? It’s very simple: moneo offers digitalized processes with maximum transparency across all plants and machines in the process. This makes the whole process sustainable and ensures product quality.